Besuchen Sie uns auf der NRMCA Fertigbeton-Fachtagung, Colorado, USA, 12.-13.10.2024
Best Practices and Choosing the Right System for Optimal Efficiency
It is a well-known fact that the aggregates industry operates on slim margins. Whilst a pursuit for higher production quantities is desirable in this segment to offset this, companies are well-served to take a closer look at streamlining their inventory management systems. This will help optimize cost reductions, ensure optimal production forecasting and give procurement advantages.
This article covers:
Inventory Management in the Aggregates Industry
Effective inventory management is a crucial aspect of operations in the aggregates industry. From ensuring the right materials are available when needed to minimizing costs and reducing waste, streamlined inventory processes can significantly impact a quarry or plant’s efficiency and profitability. Larger-sized operations often have designated improvement teams or procurement teams that know effective inventory management is key, however, this resource is often scarce in smaller companies, which is where effective inventory management systems can play an important role in cost savings.
Best Practices for Effective Inventory Management
So, what best practices are employed by leaders in the field? Implementing strategic best practices can transform your operations regardless of size. Here are the most important ones to consider.
- The 5S System
A well-known discipline in inventory management is the 5S’s which stands for: Sort, Set in order, Shine, Standardize, and Sustain. Implementing this practice contributes to the orderly storage of stock, keeping on top of expiry dates, detecting poor storage conditions and so on.
- Audits
Employ a system of annual external auditing and monthly internal audits to keep on top of stock, maintain precise stock levels, and identify discrepancies. Too little stock can lead to a risk of paying premium prices for parts or running out of stock with delivery delays to end customers.
- Track stock in real-time
Systems that use technology that tracks stocks in real-time will contribute to overall visibility across sites and ensure you don’t drop below (or are significantly above) a certain level. Often companies will have an agreed benchmark, where the look at optimal minimum and maximum levels, they stick to for gauging stock levels, for example, if stocks fall below a 2-month mark, it will be time to look at filling up, to avoid depleting stock levels.
- Supplier-relationships
Building strong relationships with suppliers can be key to saving costs. Josh Cage, CheckProof’s Sales manager in the UK used to work at a quarry where he would make weekly calls to several fuel suppliers to gauge the lowest prices. As the volumes ordered were so immense, pennies saved per liter would result in significant savings for the plant.
- Forecasting
Demand forecasting techniques can predict future inventory needs based on historical data and market trends.
- Standardization & Labelling
Standardizing inventory management processes ensures consistency and transparency, while detailed labeling contributes to accuracy in managing inventory.
Evaluating Inventory Management Systems for Your Quarry or Plant
Choosing the right inventory management system is essential for optimizing your operations. Consider the following factors when evaluating different systems:
- Scalability: Ensure the system can scale with your business growth and adapt to changing needs.
- Integration: Look for systems that can integrate with your existing software, such as ERP and supply chain management tools.
- User-Friendly Interface: A system with an intuitive interface will reduce the learning curve and increase user adoption.
- Real-Time Data Access: Select a system that provides real-time data access for accurate inventory tracking and decision-making.
- Customizability: Opt for a system that can be tailored to meet the specific requirements of your quarry or plant.
Ultimately an effective inventory management system needs to be fit for purpose for the size and needs of your business.
Using CheckProof for inventory management
CheckProof’s platform is designed specifically for the aggregates industry. The system provides real-time tracking, and customizable workflows, but most importantly can provide integrations with your existing tools to seamlessly combine data from one platform. Key features include:
- Customizable Checklists
- Real-Time Data Access
- Integration Capabilities
- User-Friendly Platform
Furthermore, the platform lets you effectively register parts and serial numbers and even track price per unit, and locations.
Effective inventory management is crucial for the success and efficiency of operations in the aggregates industry. By implementing best practices and selecting the right system, quarries and plants can overcome common challenges, optimize their stock levels, and enhance overall productivity.
The devil is truly in the details and staying ahead in the aggregates industry will require a smart approach to inventory management.
Want to know what CheckProof can do for you?
CheckProof's easy-to-use app makes it easier to do the right thing at the right time. Discover how you can run world-class maintenance that is both cost-effective and sustainable.
Book a demo
2024-09-13
SBMI’s Climate Roadmap for a Fossil-Free Aggregate Industry by 2045
On September 11th, 2024, The Swedish Industry Association for the Aggregate sector, SBMI (Sveriges Bergmaterialindustri) launched its updated Climate Roadmap. The first roadmap was launched in 2019, before the European Green deal, the cement crisis and the pandemic. The roadmap is updated to take account of the shift in our industry in the past five years and is now a comprehensive plan designed to guide the aggregate industry toward achieving fossil-free operations by 2045.
2024-09-06
HSEQ trends in the Construction Materials and Heavy Industry
The heavy industry sector is witnessing significant shifts in HSEQ management, driven by regulatory changes and technological advancements. These new approaches are reshaping best practices and fostering safer, more efficient work environments. Below, we explore the latest trends and how companies can build a culture of positive HSEQ management within their organization. In this article we will cover: What do
2024-08-22
10 Tips to Reduce On-Site Costs in the Construction Materials & Heavy Industry
Managing costs effectively is crucial in the construction materials industry, where tight profit margins are the norm. Whether you’re overseeing asphalt production, concrete plants, quarries, or other construction material operations, reducing on-site costs can make a significant difference.
2024-08-02
Inventory Management Systems for the Aggregates Industry
It is a well-known fact that the aggregates industry operates on slim margins. Whilst a pursuit for higher production quantities is desirable in this segment to offset this, companies are well-served to take a closer look at streamlining their inventory management systems. This will help optimize cost reductions, ensure optimal production forecasting and give procurement advantages.
2024-07-19
Managing Key Staff Absences During the Holidays
A guide on managing staff schedules and the absence of key staff within construction materials and heavy industry during the holidays.
2024-07-10
The Hillhead Report
A bigger and better show than ever before. Hillhead 2024 was the most visited edition ever in terms of the volume of visits over the three days, with visitors spending more time at the show than ever before and a record number attending for more than one day. In total there were 26,626 visits over the three days, which was 8% higher than 2022. The show had many highlights and below we summarize the key takeaways.
2024-07-04
Predictive maintenance using IoT
Tired of guesstimating when you need to perform maintenance for your assets? The Internet of Things, or IoT, connects non-traditional computing devices to the internet and transfers their data over a network without human interaction. This data can be used to create optimal predictive maintenance routines for any piece of equipment in your facility.
2024-06-28
How your workplace health and safety policies can improve your sustainability work
Did you know the total cost of work injuries worldwide is $167.0 billion a year in the US? Keeping employees safe is a high priority in heavy industries, but there is one more thing equally important that you need to fix. Your carbon footprint. What if there was a way to increase well-being at work and reduce CO2 emissions at the same time? Learn how to successfully align your most crucial policies using a HSEQ framework.
2024-06-14
Heavy Equipment Maintenance
Consistent and clear maintenance processes are important for most of your assets, however, for heavy equipment it becomes critical. Not only does a systematic maintenance strategy help ensure longevity and optimal performance in heavy equipment, but it also minimizes the risk of accidents and breakdowns. This post covers the distinct characteristics of heavy equipment maintenance and how it can reduce costs and increase availability and productivity when done right.
2024-05-30
What is Idling in the Heavy Industry?
In the construction materials and heavy equipment industry, idling refers to engines running without doing productive work. For example, machines in quarries that are running, but not productively moving equipment or materials are common instances where idling occurs.
